Macnica Galaxy consulting services combined with complete solution Accurately grasp the process of intelligent transformation in the manufacturing industry

Strengthening production performance and reducing costs through digital technology has become an important strategy for enhancing the competitiveness of the manufacturing industry. However, for most enterprises, smart manufacturing systems cover a large target audience, especially in the electronic industry where there are numerous manufacturing processes and complex manufacturing processes on the assembly production line. Even though we know that smart transformation is an inevitable trend, we still don't know where to start. In response, Macnica Galaxy Inc., which has been deeply involved in the automation industry for many years, has launched advisory services and overall solutions to assist customers in this field in achieving smart manufacturing and successfully demonstrating import benefits.

The assembly line process in the electronics industry is cumbersome, with some processes requiring delicate manual assembly, so achieving complete automation is not easy. In addition, most practitioners believe that the cost of fully introducing automation systems is too high and involves too many levels, leading to the widespread belief in Taiwan's electronics industry that using manpower can still maintain profits and there is no urgent demand for automation systems. However, in recent years, the gross profit of the electronics industry has been decreasing year by year, and some practitioners have started upgrading their production lines. Therefore, Macnica Galaxy's suggestion for those who have not yet transitioned is to quickly prepare and utilize intelligent technology to strengthen competitiveness.

At present, the smart transformation of Taiwan's electronics industry mainly faces two major challenges, including limited enterprise resources and insufficient understanding of smart manufacturing transformation. Among them, limited resources are often the main factor for practitioners to adopt a wait-and-see attitude, while insufficient cognition can slow down the pace of transformation and lead to less than expected import benefits. Macnica Galaxy pointed out that these two major dilemmas may not seem easy to solve, but through the consulting services provided by Macnica Galaxy combined with a complete solution, it will be possible to provide enterprises with customized customer transformation evaluation solutions, thereby smoothly achieving smart manufacturing.

Compared to the common practice of importing single point automation equipment in the market, Macnica Galaxy's consulting service plans from a generous perspective. The Macnica Galaxy team helps customers to review the current systems, operational processes, and benefits of their factory, and then plans the overall strategy, clarifies production line requirements and bottlenecks, and explains the intelligent practices and benefits of each link and step. Based on this, customers can grasp the significance of each stage's approach and observe the overall process from a high perspective, making the mindset and pace of transformation more determined. Therefore, under consulting services, enterprises can set phased goals according to their own planning, accurately schedule resources, and steadily complete transformation.

Behind advisory services, there needs to be a diverse and powerful technology as the foundation. Macnica Galaxy provides complete solutions in the field of smart manufacturing, assisting practitioners in the electronics industry to construct the most suitable smart system according to the needs of different scenarios. For practitioners with limited resources, insufficient manpower, or the inability to directly construct automation systems, Macnica Galaxy suggests importing AI action analysis and AR glasses remote platform systems, and conducting local intelligent upgrades first. The AI action analysis system of Macnica Galaxy consists of Servtech Co., Ltd.’s Muses AI and NVIDIA GPU. It can detect and identify whether the assembly actions of online operators comply with SOP, avoiding the impact of incorrect processes on quality and production line efficiency. The AR glasses remote platform system adopts Team Viewer's Frontline remote collaboration platform, and manufacturers can provide education and training or improve equipment maintenance efficiency through the assistance of AR glasses and remote collaboration platform.

For manufacturers interested in building fully automated production lines, Macnica Galaxy provides efficient NVIDIA GPU platforms, Epson robotic arms, 3D visual products, and force sensing flexible assembly testing solutions, as well as indoor positioning systems that integrate Movella Xsens products and long-distance wireless information transmission for Newracom products. In addition to detecting product appearance, 3D vision can also be paired with robotic arms. The robotic arm that integrates eyes and hands adjusts its movement path and angle on its own, and uses force sensors to grip and assemble objects. The indoor positioning system is mainly used for unmanned transport vehicles such as AMR and AGV. Newracom's IEEE 802.11ah Wi Fi HaLow standard product has a transmission distance of up to kilometers and can achieve long-distance wireless transmission at the factory end, saving wiring costs.

The manufacturing industry, which has fully automated facilities, offers a digital twin created by NVIDIA Omniverse. Digital twin is the "twins" of physical objects in the virtual world. Manufacturers can simulate the operational status and benefits of equipment through 3D models in a virtual environment. At the same time, it uses the software interface to adjust the placement position and operation actions, and finally copies the results of calibration and proofreading to the physical device. This technology optimizes production line configuration and equipment efficiency with the lowest cost, fastest speed, and most convenient mode.

Macnica Galaxy has a smart construction mechanism consisting of a complete OT+IT solution and advisory services, and has had multiple successful cases. The most indicative case in recent times is assisting global EMS factories in planning automation. Macnica Galaxy collaborates with customers to analyze the overall production line situation, identify pain points, and introduce from the high automation efficiency and simple manufacturing process first. Afterwards, it gradually expanded to the overall production line, and the company is now undergoing transformation according to the plan.

From the cases of global EMS manufacturers, it can be seen that intelligence has become an industry trend. But whether it's choosing a solution or formulating a strategy, it requires different professions, and the manufacturing industry is powerless and does not need to consume huge resources. The best way to independently promote transformation is to make good use of external forces, and Macnica Galaxy's complete solution and advisory services will be the best assistance. Manufacturers can plan a complete transformation strategy with the assistance of Macnica Galaxy, focusing precious human and financial resources on their own fields, and achieving the vision of intelligent manufacturing through professional division of work.